Personalized Customized Design
Shipbuilding gantry crane can be customized to suit working environment to meet specific needs and requirements.
Factory direct economical price, no middleman difference, to help you minimize costs.
Quality Control and Supervision System
Establish quality inspection department and supervision mechanism, including raw material testing, supplier certification testing, production personnel skills testing, production process control mechanism, after-sales service feedback mechanism, etc. It is better to achieve a complete circle of quality control.
At the same time, we combine internal supervision with third-party supervision to ensure the effectiveness of the supervision mechanism. And we also invite customers to visit and supervise the site.
Pre-sale, upon receiving your inquiry, we will reply to your questions as soon as possible and provide a timely quotation.
On-sale, we'll keep track of the details, design details, production details, etc.
After-sale, we will arrange professional engineers to guide the installation through online and offline ways. And we will visit regularly to solve relevant problems timely.
At present, we have more than 30 patents, and we obtain certifications such as quality, environment and safety.
GB/T19001-2016/ISO9001:2015; GB/T24001-2016/ISO14001:2015; GB/T45001-2020/ISO45001:2018, CE, CCS, ABS, BV, RINA and so on.
Rich Experience and Lots of Project Cases
We are a professional gantry crane manufacturer. Our company has a strong research team that includes over 20 senior engineers and technical personnel, and we employ more than 400 staff members. With 13 years of production experience, we have exported our products to over 40 countries and have numerous project cases available for reference.
The maintenance and upkeep of Shipbuilding Gantry Cranes is the key to ensuring their long-term stable and safe operation. To reduce malfunctions and extend service life, shipbuilding gantry cranes need regular inspection and proper maintenance. Regular inspection and maintenance can not only extend the service life of shipbuilding gantry cranes, but also improve work efficiency and ensure safety. The following are some common maintenance and care measures:
Regular Inspection and Cleaning
Clean electrical equipment: Keep the control room, junction boxes, motors and other electrical equipment clean. Remove dust and dirt to prevent electrical equipment from overheating.
Inspect the main beams and secondary beams: Regularly inspect the structure of the main beams and secondary beams, especially the welded parts and connection points, to ensure there are no cracks or loose bolts.
Clean the hoisting trolley and pulley: The hoisting trolley and pulley system should be cleaned regularly to remove oil stains, dust and debris to avoid affecting their operational efficiency.
Lubricate the moving parts of the crane, such as steel wire ropes, chains, pulleys, bearings, gears, lifting mechanisms, etc., which need to be regularly lubricated with oil or grease to reduce friction and extend service life.
Lubrication system inspection: Check whether the lubrication system is working properly and ensure the quality and quantity of the lubricating oil are appropriate.
Inspect and Replace the Steel Wire Rope or Chain
Steel wire rope inspection: Regularly inspect the wear condition of the steel wire rope, including broken wires, rust, damage, etc. If any problem is found, replace it in time.
Chain inspection: Check for wear, bending and loose connection points of the chain to ensure that the tension of the chain is appropriate.
Inspect the Motor and Electrical System
Motor inspection: Regularly check the operating condition of the motor, listen for any abnormal noises, and check if the motor temperature is too high.
Electrical circuit inspection: Check whether there is any aging, wear or short circuit in the electrical circuits, especially the control panel, buttons and sensors, etc., to ensure the normal operation of the electrical system.
Braking device inspection: The braking system is an important component for ensuring the safety of the shipbuilding gantry crane. The braking force and braking effect of the brake should be inspected regularly, and the brake pads should be checked for wear. If necessary, they should be replaced.
Brake fluid inspection: Check the brake fluid level and quality, and replace the brake fluid regularly to prevent brake system failure.
Check the Tracks and Wheels
Track inspection: Regularly check the tracks for any deformation, cracks or wear to ensure they are flat and unobstructed.
Wheel inspection: Check the wear condition of the wheels, whether there are cracks or deformations, and ensure the smooth operation of the wheels.
Check the Anti-collision Device
Sensor and alarm system inspection: Check whether the anti-collision sensor is working properly and test whether the alarm system can issue an alarm in time to ensure that the operator can be alerted promptly in case of an accident.
Check the Outriggers and Stabilizing Devices
Outrigger Inspection: Check the stability of the outriggers to ensure there is no loosening, cracking or deformation. If there is a problem with the outriggers, it may affect the stability of the shipbuilding gantry crane and lead to safety hazards.
Stability device inspection: Check whether the anti-tilt device, hydraulic system, etc. are working properly to ensure that the shipbuilding gantry crane does not tilt during operation.
Conduct Load Tests Regularly
Load testing: Regularly conduct load tests on the shipbuilding gantry crane to ensure its safe operation within the rated load range. If the lifting capacity of the gantry crane decreases, it needs to be repaired or the relevant parts replaced.
Emergency Shutdown Inspection
Emergency stop function test: Regularly inspect the emergency stop button, emergency stop device and electrical control system to ensure that the operation of the shipbuilding gantry crane can be stopped in time in case of an emergency.
Inspect and Maintain the Operation Room
Operation room inspection: Inspect the control panel and operation devices in the operation room to ensure their normal functions. Clean the operation room to ensure that the operator can clearly observe the surrounding situation.
Safety facility inspection: Inspect the safety facilities in the operation room, such as safety belts and guardrails, to ensure that operators are fully protected during work.
Maintenance records: Establish detailed maintenance records and maintenance plans, documenting the content, time and results of each inspection and repair. This helps manage the maintenance cycle of the equipment and ensures that no details are missed.
Regular training of operators: Provide regular training to operators to ensure they understand the operation and maintenance requirements of the equipment, and can promptly identify and report potential problems.
When choosing the suitable Shipbuilding Gantry Crane, customers need to make decisions based on the following key factors:
Determine the maximum weight that the shipbuilding gantry crane needs to bear. The appropriate load capacity should be selected based on the size and weight of the vessel to ensure safe and efficient hoisting operations.
Select the lifting height and span of the shipbuilding gantry crane based on the height and width of the hull to ensure that the gantry crane can cover the entire hull for operation.
Consider the environmental conditions in which the shipbuilding gantry crane is used, such as whether there are strong winds, salt spray and other influencing factors. If working in harsh environments, equipment with strong anti-corrosion and windproof features should be selected.
Lifting Speed and Traveling Speed
According to the production efficiency requirements, select the appropriate lifting speed and traveling speed. High-speed operation helps to enhance production efficiency, but it is also necessary to balance safety and stability.
Electricity and Energy Requirements
Select an appropriate power supply system, such as electric drive or hydraulic drive, based on the factory's power configuration to ensure that the energy demands of the equipment can be met.
Select an advanced control system to provide higher precision and safety. Operators should be able to control the shipbuilding gantry crane easily and reduce human errors.
Durability and Maintainability
Choose durable and easy-to-maintain shipbuilding gantry cranes to reduce equipment downtime and ensure long-term operational reliability and low maintenance costs.
Budget and Return on Investment
Make choices based on the budget, taking into account both the initial investment and the long-term usage cost comprehensively. Choosing a cost-effective shipbuilding gantry crane helps ensure the economic benefits of the project.
